Tomato sauce processing plants prefer automated production machines

Enhance your tomato processing capabilities with our tailor-made tomato paste processing line - a versatile solution meticulously crafted to suit your factory's unique production requirements, whether you specialize in traditional tomato products or innovative flavored variants. What distinguishes our system is its outstanding adaptability for spicy tomato sauce production, serving as a dual-purpose solution that seamlessly transforms into a high-performance spicy tomato sauce production line. This versatility enables you to effortlessly diversify your product range without the need for additional specialized equipment, tapping into new market segments within the thriving spicy condiment industry.

Featuring adjustable production capacity, this tomato paste processing line effortlessly accommodates varying market demands - from small-scale experimental batches of artisanal spicy tomato sauce to large-scale production of staple tomato paste. The user-friendly design simplifies intricate processing tasks, reducing the learning curve for your team and minimizing operational errors, even during transitions between different product formulations. Additionally, the energy-efficient core components optimize resource utilization, leading to significant reductions in water and electricity consumption, while the robust mechanical structure prolongs equipment lifespan and decreases maintenance requirements.

To ensure a seamless integration and optimal return on investment, we offer complimentary on-site installation services to ensure precise setup and calibration of both the tomato paste processing line and spicy tomato sauce production line modules. Our comprehensive training program covers all operational aspects, maintenance procedures, and formula adjustments, empowering your staff to leverage the equipment's full potential. Supported by our dedicated after-sales team, our holistic solution not only meets your current operational needs but also enhances productivity, product uniformity, and overall processing efficiency in every batch of tomato paste and spicy tomato sauce, fostering sustainable growth for your business.

This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this tomato paste processing line is capable of manufacturing various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages: raw material screening, cleaning, crushing, pulping, concentration, sterilization, and packaging.

Comprising screening and cleaning components, a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying prevents damage to tomato skins, establishing a pristine base for processing.

Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.

Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.

Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.