Fruit Processing System Tomato Sauce Concentration Sterilization and Packaging Reduces Human Error

Shanghai Gofun Machinery, a reputable enterprise with two decades of specialized expertise in fruit and vegetable processing equipment, has developed its flagship product—the automated tomato processing line. As an advanced technical solution in the food processing industry, this system is designed to optimize the entire production chain, realizing the seamless conversion of fresh tomato raw materials into commercial products (e.g., tomato sauce, concentrated paste, and pure juice) while preserving the nutritional components and organoleptic properties of the raw materials.With 20 years of focused expertise in fruit and vegetable processing equipment, Shanghai Gofun Machinery proudly offers its flagship product: the automated tomato processing line. This industry-leading system is precision-engineered to optimize every production stage, seamlessly converting fresh, raw tomatoes into market-ready items—including tomato sauces, concentrated pastes, and pure juices—while locking in nutritional value and maintaining premium sensory quality that meets consumer expectations.
The core functional modules of the processing line exhibit synergistic effects to ensure processing efficiency. Specifically, the precision sorting and cleaning unit first implements the screening of substandard tomatoes (e.g., overripe or damaged specimens) and the removal of surface contaminants (including soil and pesticide residues). Subsequently, the mild steam peeling module softens tomato epidermis to facilitate separation, controlling the flesh loss rate below 5%. The adjustable pulping equipment further tailors the product consistency to meet specific application requirements, such as low viscosity for juice production and high viscosity for paste processing. This system demonstrates broad compatibility with major commercial tomato cultivars, encompassing cherry tomatoes, Roma tomatoes, and beefsteak tomatoes.The line’s core functional modules operate in synergy to maximize efficiency: Precision sorting and washing equipment first filters out substandard tomatoes (overripe, damaged, or deformed) and eliminates surface dirt, residues, and pesticides—laying a solid foundation for food safety. Next, a gentle steam peeling system softens tomato skins for effortless removal, controlling flesh loss to under 5% (far below manual processing levels). Finally, adjustable pulping units tailor product consistency to exact requirements, whether thin for clear juices or thick for rich pastes. The system is fully compatible with all common commercial tomato varieties, such as cherry tomatoes, Roma tomatoes, and beefsteak tomatoes.

Featurlabora critical advantage fortomato rafted fromadheres to effectivelycross-he line, reducing error rates and operational risksThe processing line achieves a throughput of 800–2,500 kg/h, which is 4–6 times higher than manual processing efficiency. It supports 24-hour continuous operation, effectively alleviating production bottlenecks during the tomato harvest peak. Constructed with food-grade 304 stainless steel, the equipment complies with the food safety standards established by FDA and GMP, thereby preventing cross-contamination risks. Equipped with Siemens programmable logic controller (PLC) systems, the line ensures stable and accurate operation with minimal manual intervention, reducing human-induced errors.

A diversified packaging system is integrated to adapt to market demands, including metal cans for bulk tomato paste, stand-up pouches for single-serve products, and glass containers for high-end tomato juice. Characterized by a compact structure and energy-efficient design, the line not only reduces workshop space occupancy but also achieves an 80% reduction in labor costs and minimizes equipment downtime. It is applicable to both small-batch artisanal production and large-scale industrial processing. Additionally, the line incorporates an environmentally sustainable waste management mechanism, converting tomato by-products (e.g., skins and seeds) into organic fertilizer to enhance the circular economy of production.To align with diverse market demands, the line integrates a full range of packaging solutions: metal cans for bulk tomato paste (ideal for food service clients), stand-up pouches for convenient single servings (popular among retail consumers), and glass bottles for premium tomato juice (enhancing product shelf appeal). Its compact, energy-saving design not only reduces factory space requirements but also cuts labor costs by 80% and minimizes equipment downtime. Suitable for both small-batch artisanal producers and large-scale industrial facilities, it also incorporates eco-friendly waste management—converting tomato by-products (skins and seeds) into organic fertilizer, boosting operational sustainability and reducing disposal costs.

directkey such asquality, high material was and slow throughput. Its enterprises’markets scenario processingbusinesloo and expand their product portfoliosThis automated tomato processing line effectively addresses the inherent inefficiencies of manual operations, such as inconsistent peeling quality and high material waste. It enables the production of standardized, high-quality products, thereby improving the market competitiveness of enterprises in both domestic and international trade. Beyond tomato processing, Shanghai Gofun Machinery also provides customized technical solutions for the processing of various fruits and vegetables, serving as a reliable cooperative partner for enterprises pursuing production line upgrading and technological innovation.

Delivers a sterile environment via high-temperature sterilization and HEPA air filtration. Lets tomato paste stay fresh for 12-24 months without refrigeration--critical for global distribution of tomato products. Ideal for large-scale production lines targeting cross-border markets, ensuring product stability during long-haul shipping and storage. Features energy-saving design and easy-to-clean components, with CE-certified safety standards for EU market compliance.

Boosts tomato solids content to over 28% with low-temperature vacuum evaporation technology. Preserves natural nutrients and original flavor while cutting down transportation costs effectively. Perfect for tomato paste factories aiming to meet premium product standards, compatible with both fresh tomato and concentrated juice raw materials. Equipped with intelligent PLC control for precise operation, low maintenance requirements, and high corrosion resistance for tropical Southeast Asian production environments.

Uses mild heating (60-70℃) to eliminate harmful bacteria like Salmonella, retaining 90% of the tomato paste's original flavor. Strikes an ideal balance between food safety and taste. Suitable for small-to-large processing facilities, adaptable to different viscosity levels of tomato paste and supporting continuous or batch production modes. Boasts short heating cycles for high efficiency, food-grade stainless steel construction, and ISO-certified quality for global market acceptance.

The raw materials used in the tomato processing line can include fresh tomatoes, tomato paste, and more. The final products include: